Proactive approach
Our predictive maintenance program provides insight and analytics to help prevent downtime
Condition-based
We baseline current operating conditions, then use data and analytics to reveal important trends
Data-driven
Utilizing predictive maintenance tools allows for decisions based on data not instinct
Optimize technician and production efficiency
Many manufacturers are replacing preventive maintenance with predictive maintenance tools and technologies. Traditional time or usage-based maintenance helps protect against breakdowns, but leaves the risk of doing too much, too little or the wrong type of work. Predictive maintenance is a proactive data-driven approach that increases ROI, improves output, eliminates unplanned downtime and reduces equipment failures.
After baselining current operating conditions, ATS relies on data acquisition and predictive maintenance analytics to reveal important trends. Knowing what’s likely to happen inside production machinery allows technicians to make better decisions. By revealing the true causes of failure, the data from a predictive maintenance program can shape purchasing decisions, depreciation rates and planned replacement dates.
Keep fluids running with oil analysis
Undertaking oil changes based on time or usage can increase downtime and costs. Routine lubrication analysis lets manufacturers predict when fluid needs to be replaced while providing information about the machine’s overall health with this predictive maintenance solution.
Keep rotating machinery in optimal condition
Vibration monitoring and machine vibration analysis prevent the deferred maintenance that can negatively impact product quality. A structured vibration analysis program helps manufacturers avoid quality and breakdown issues.
Detect issues early with thermographic imaging
Thermographic testing, or infrared inspection, is an industrial predictive maintenance method that helps extend equipment life. Infrared inspection identifies issues in real time, allowing manufacturers to assume a proactive position and reduce unplanned downtime, optimize repair schedules and lower maintenance costs.
Reduce waste while improving reliability and safety
Adding ultrasonic leak detection service to your predictive maintenance system provides valuable insights into your equipment operation. It allows you to optimize maintenance scheduling, extend mean-time-between-failures (MTBF), increase safety and reduce lost production time.
Predictive maintenance
to help you prevent unplanned downtime
Stay ahead by putting insights into action. As a technology-driven industrial maintenance service provider, we combine cutting-edge technologies, like wireless sensors, with reliability expertise to help you detect real-time issues before they cause an unexpected failure.
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Predict
Sensors monitor machine temperature, vibration and more to identify potential machine failures
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Analyze
Our condition monitoring experts analyze the data and recommend prescriptive actions
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Respond
Resolve issues quickly with the on-site maintenance team to decrease downtime and cost
Be proactive against unplanned downtime
Explore predictive maintenance resources
Learn about predictive maintenance best practices and insights from ATS thought leaders and industry experts.
Predictive maintenance for manufacturers
Our predictive maintenance services, technologies and best-in-class processes deliver measurable results across process and discrete manufacturing, optimizing business functions across organizations.
