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Enabling data analytics and machine insights

A maintenance sensor collects machine performance data and transmits it to a cloud-based system where it can be analyzed to predict a potential machine failure. By detecting fluctuations in asset health, these sensors enable early intervention, reducing downtime, improving efficiency and supporting data-driven maintenance strategies.

A robust condition monitoring program starts with the right sensor. Our selection of sensors covers a wide range of monitoring needs and is applicable to several types of equipment throughout the factory floor.

Our types of sensors

1 Channel Ultrasound Sensor

Our 1-channel ultrasound sensor monitors rotating machinery such as motors and pumps by using ultrasonic vibrations that identify indicators of equipment failure before it occurs. This sensor provides multiple readings per day and offers up to a two-mile communication range between the sensor and gateway.

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2 Channel Ultrasound Sensor

Our 2-channel ultrasound sensor monitors a wide-range of rotating machinery, using ultrasonic vibrations to detect issues before they occur. This sensor can detect changes in vibration patterns on equipment such as pumps, motors, gearboxes and more, helping to identify potential failures, wear, misalignment or lubrication problems.

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1 Channel Vibration Sensor Plus

Our 1-channel vibration sensor provides full spectral vibration and temperature data with multiple sensor readings per day. This sensor has several applications and can monitor a wide range of rotating equipment and critical assets such as motors, pumps, compressors, conduits, air passages and more.

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2 Channel Vibration Sensor Plus

Our 2-channel vibration sensor provides full spectral vibration and temperature data with multiple sensor readings per day. This sensor has several applications and can monitor a wide range of rotating equipment and critical assets such as motors, pumps, compressors, conduits, air passages and more.

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Vibration Sensor

Our vibration sensor provides multiple readings per day and monitors a wide range of rotating equipment including motors, pumps or compressors. With a built-in FFT analysis, this vibration sensor provides valuable insights into vibration patterns and characteristics.

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1 Channel AC Current Sensor

Our 1-channel AC current sensor detects current change and provides multiple readings per day. This sensor provides several applications for monitoring industrial current and electrical behavior analysis of pumps, motors or generators.

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Predictive Maintenance Sensor Plus

Our predictive maintenance sensor encapsulates several monitoring abilities by acting as a vibration, thermocouple, AC split core current and ambient temperature sensor. This sensor samples acceleration, velocity, displacement, frequency, RMS current and temperature data. Our predictive maintenance sensor is ideal for monitoring various types of rotating machinery including motors, pumps or compressors.

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Environmental Air Quality Sensor

Our environmental air quality sensor monitors temperature, pressure, humidity, gas resistance and indoor air quality. With several applications including long endurance industrial automation, home automation and control, indoor air quality monitoring and component of IoT HVAC system, this sensor can provide invaluable insights across your facility.

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Absolute & Gauge Pressure Sensor

Our absolute and gauge pressure sensor measures the pressure of tanks and water tanks within a facility and can be used for various liquid pressure measurements. Additionally, it can provide insight into HVAC air pressure and temperature. This sensor provides multiple readings per day and offers up to a two-mile communication range between the sensor and gateway.

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What sets ATS apart?

Unlike other maintenance sensor providers, Reliability 360® Machine Health Monitoring goes beyond the sensor hardware. Our end-to-end IIoT solution includes consultation and installation services to ensure you monitor the right assets and collect the right data for your business goals. Additionally, we provide expert analysis and prescriptive actions to effectively resolve alerts as they occur.

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Predictive maintenance sensor resources

Learn best practices and how sensors can benefit your maintenance strategy.

Condition monitoring for manufacturers

Our machine health monitoring solution delivers measurable results across process and discrete manufacturing and provides increased efficiencies for functions throughout the organization.

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