$2.3M in cost savings
A leading cereal manufacturer was struggling to avoid critical machine breakdowns before they occurred. They didn’t want to just replace failed parts, but learn what was causing the failure to improve their operating environment. Our repairable parts program increased in-house repairs, part availability and millions in cost savings.
Our monitoring capabilities
Vibration
With several configuration and form factors to suit various applications, our vibration sensors provide full spectral vibration and temperature monitoring for your critical rotating equipment. With sensing ranges up to +/- 16g and 25.6kHZ, and an optional Class 1 Div. 2 enclosure rating, our sensors combined with our Reliability 360® Machine Health Monitoring platform and analytics provide the data, insights and results needed to confidently utilize vibration as the cornerstone of industrial predictive maintenance.
Ultrasonic
Applicable for low-speed rotating equipment and as stand-alone bearing fault detection, our industry leading high-resolution ultrasonic sensors are an exceptional match to compliment any predictive maintenance program. With a variety of ultrasonic sensor configurations and an optional Class 1 Div. 2 rating enclosure, combined with our Reliability 360® Machine Health Monitoring platform and analytics, you can trust that defects in critical assets can be identified and acted upon with advanced notice.
Temperature
Temperature is a critical attribute of interest in providing contextual evidence of component conditions and imminent failure modes. We employ a wide variety of temperature monitoring capabilities within our vibration sensors, environmental sensors or as a stand-alone solution. Combined with our Reliability 360® Machine Health Monitoring platform and analytics, temperature data can be used contextually, comparatively or independently for an additional layer of confidence when diagnosing equipment conditions.
Electrical current
Electrical current draw serves as a primary contextual data point to determine changes in load on monitored equipment and serves to determine electrical health through comparative analysis between electrical phases and redundant equipment. With capabilities from 0-1000 amps, an optional Class 1 Div. 2 enclosure and additional advanced options, these sensors are an exceptional match for both predictive maintenance programs and sustainability initiatives. When combined with our Reliability 360® Machine Health Monitoring platform and analytics, analysts gain important insights about equipment health, operation and load variations to address changing conditions and diagnose potential failure modes.
Pressure
Whether monitoring pressure on vessels and tanks, or line pressure as a process or equipment health variable, our absolute and gauge pressure sensors are equipped for your liquid, gas or vapor data collection needs from 0-5000psi anywhere a common ¼” NPT port is available. Combined with our Reliability 360® Machine Health Monitoring platform and analytics, pressure data can be used contextually, comparatively or independently for an additional layer of confidence when diagnosing equipment conditions.
Flow
Compatible with a variety of pipe materials and liquids, our flow sensors can detect the flow rate of a liquid without any pipe modification needed. This device enables the detection of a wide variety of liquids, including water (and pure water), oil and chemicals. Detection is possible on both metal and resin pipes measuring 1″ to 1 ¼” in diameter. Unlike conventional flow sensors, installation and operation are easy on high-pressure pipes. Combined with our Reliability 360® Machine Health Monitoring platform and analytics, flow rate data can be used contextually, comparatively or independently for an additional layer of confidence when diagnosing equipment conditions.
Environmental conditions
Our environmental air quality sensor monitors temperature, pressure, humidity, gas resistance and indoor air quality. With several applications including long endurance industrial automation, home automation and control, indoor air quality monitoring and component of IoT HVAC system, this sensor can provide invaluable insights across your facility.
trusted by
Framework for productivity
By being process-dependent rather than person-dependent, our maintenance management framework avoids unexpected outcomes. Discover how ATS optimizes operational performances through a maintenance work order management framework that works for you.
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Culture
Unifies teams, improves company culture and supports leaders
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Process
Ensures alignment with customer goals and specifications
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Quality
Streamlines communication for quality assurance
“ATS has delivered beyond expectations. Our partnership has certainly helped facilitate our success this year.”– Leading Consumer Packaged Goods Manufacturer