Your bridge to Industry 4.0
A core element of Industry 4.0 is the move toward data-driven maintenance—designed to prevent failures before they happen, boosting uptime and reducing operational costs. ATS supports manufacturers with a range of smart technologies and services that serve as a bridge to Industry 4.0.
Discover how our scalable solutions connect your operations to the future of manufacturing:
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Comprehensive maintenance services
End-to-end industrial maintenance solutions that minimize downtime and improve efficiency.
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Machine health sensor hardware
Smart sensors that detect issues early to enable predictive maintenance.
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Industrial Internet of Things (IIoT)
Cloud-based platform for real-time machine monitoring and insights.
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Analytics expertise
Our R360® Technology Center transforms data into insights that boost ROI and drive smarter decisions.
“Because of the new-age technologies ATS utilizes, our plant runs smoother and safer.”– Leading Aerospace Manufacturer
Replacing instinct with insights
Industrial technology is driving new standards for manufacturing efficiency—yet many organizations struggle to adopt new technology due to lack of resources needed to deploy and scale.
Manufacturers face daily pressures and challenges, making it difficult to allocate the time or resources needed to implement new technology in their plants. Partnering with an outsourced technology provider like ATS to develop a maintenance strategy utilizing Industry 4.0 eases the burden on manufacturers. Reliability experts can help leverage technology to their advantage, using data-driven insights to predict impending work and prevent unplanned downtime.
Be proactive not reactive
Improve overall operational efficiency
Increase safety with remote monitoring
Increase efficiency with connected devices
What is Reliability 360®?
Our 360-degree industrial maintenance, reliability and technical expertise provides leading manufacturers with end-to-end maintenance solutions enabled by industrial technology. The best-in-class maintenance practices we’ve perfected over the years at thousands of factories translates into unmatched value for our customers.
Through our unique end-to-end IIoT solution of people, processes, parts and connected technologies, we are able to make factories run better and smarter. Drive uptime with machine health monitoring, ROI guaranteed.
Harness cutting-edge technology to improve equipment reliability
ATS combines cutting-edge sensor technology with decades of maintenance and reliability expertise, enabling your on-site maintenance team to detect and resolve equipment failures before they occur. Our holistic machine health monitoring approach and guaranteed 3x ROI, builds the foundation for long-lasting, strategic partnerships with our customers.
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Over 4 in 5 manufacturers
continue partnership with ATS for long-term, reliable machine health monitoring.
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20+ sensors available
With a growing portfolio built to enhance reliability and meet evolving customer needs.
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3X ROI
Confidently invest in new technology, ROI guaranteed.
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Real results, real impact
See how our solution helped a leading manufacturer avoid $7M in costs.
Find out more!
Eliminate common MRO challenges
ATS brings together data from your business units and ERP, EAM, or P2P systems and turns that data into actionable insights. We can help you achieve network-wide material visibility, reduce search and order costs, improve service levels and strengthen alignment between operations and procurement.
- Harmonize MRO data across plants, systems and teams
- Optimize existing inventory levels while reducing risk
- Gain visibility to MRO materials across your networks
- Capture team expertise & knowledge
- Proactively address tail spend reduction opportunities
- Onboard quickly and unlock value within 60 days
Adopting predictive maintenance principles means manufacturers can experience a reduction in overall maintenance costs averaging 30%, as well as a reduction in spare parts-related costs that averages 10%.
ATS technology FAQs
How is ATS using Industry 4.0?
The rapid development of new industrial technologies has made it essential for us to provide data-driven approaches and strategies to our customers. Our remote monitoring and analysis expertise through the latest sensor technologies allows us to drive a more proactive approach to maintenance.
What types of technology does ATS provide?
We offer many predictive Industry 4.0 maintenance services to fit your plant floor needs including wireless sensors. By incorporating sensor technology, proprietary dashboards and analytics within our machine health monitoring system, we track key metrics on critical assets and provide actionable insights for on-site maintenance teams.
We also provide AI-powered MRO technology, which brings together data from your business units and ERP, EAM, or P2P systems and turns that data into actionable insights. Through this technology and our MRO expertise, we can help you achieve network-wide material visibility, reduce search and order costs, improve service levels and strengthen alignment between maintenance operations and procurement.
What metrics can you measure with the ATS Machine Health Monitoring System?
Our sensors collect machine data related to vibration, temperature, current, pressure and humidity based on the critical assets you want to monitor.
How does ATS ensure cybersecurity in its Industry 4.0 solutions?
Connecting assets through IIoT technology can yield strong results in terms of keeping them online, but it doesn’t come without risks. To prevent sensitive machine data from falling into the wrong hands, ATS utilizes secure network integration protocols and encrypted data transmission. We’ve built our platform to follow industrial cybersecurity best practices and will do what it is necessary to make sure it fits into your organization’s existing security standards.
Which industries can benefit most from Industry 4.0 maintenance solutions?
ATS has found that approach to maintenance is most beneficial to sectors that depend on high-value rotating equipment. These include the automotive, food and beverage, and aerospace industries. We have helped numerous clients throughout these sectors achieve significant improvements through a combination of predictive maintenance and remote monitoring.
Can ATS integrate Industry 4.0 solutions with our existing maintenance team?
Yes, ATS works closely with your internal maintenance team to help you achieve the best results. We provide tools, training and support to ensure your technicians are elevating their performance through the use of sensor data, analytics and best-in-class practices.
R360® Machine Health Monitoring
Monitor the real-time condition of your equipment through sensor technology to prevent unplanned downtime and achieve measurable ROI.
R360® Technology Center
Improve machine reliability and uptime with the monitoring and analytical support of our R360® Technology Center team of experts.
Explore Industry 4.0 resources
Learn about industrial maintenance management best practices and gain insights from ATS thought leaders and industry experts.
Start your Industry 4.0 journey
ATS has the expertise and experience to help guide you to a stronger maintenance program through Industry 4.0. We’ll be with you every step of the way, from the initial consultation to installation to monitoring to comprehensive optimization. Give us a call today to initiate a pilot program and talk to our experts for a deployment roadmap.