First 90 Days of R360® Machine Health Monitoring Delivers 32x ROI
Operational hurdles
The largest commercial bakery in the U.S. faced significant operational challenges due to a labor shortage, leaving them understaffed during peak shifts. As a result, they experienced unplanned downtime and were forced to focus on reactive problem-solving rather than continuous improvement, preventive maintenance (PM), and predictive maintenance (PdM).
From short-term support to long-term success
The manufacturer partnered with us for short-term maintenance support. Two skilled, ATS maintenance technicians were deployed onsite for six months at a single plant to address their immediate labor needs. Impressed by our capabilities and seeking a solution that went beyond just supporting their labor needs, the manufacturer expanded their partnership and deployed Reliability 360® Machine Health Monitoring at their plant.
After a thorough plant walkthrough, vibration and current sensors were installed on the plant’s most critical assets. These included gearboxes, motors, fans, and pumps, with the goal of monitoring equipment and improving asset reliability.
The strategic, long-term partnership enabled this leading manufacturer to achieve the following outcomes at their facility:
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Multi-craft technician support
With access to a vast network of skilled maintenance technicians, labor gaps were filled.
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Improved equipment reliability
By prioritizing PM and PdM, equipment reliability was increased, extending asset lifespans.
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Reduced unplanned downtime
Through machine health monitoring, issues were identified before failure occurred. Allowing the maintenance team time to plan for necessary repairs.
Bottom-line success
Early results within 90 days showed:
Hours avoided downtime
Return on investment
Avoided losses
Discover the power of Reliability 360® Machine Health Monitoring
Not all condition monitoring solutions are created equal. Learn more about the value Reliability 360® Machine Health Monitoring can bring to your operations below. Ready to get started? Contact us today.
What's included? | Reliability 360® Machine Health Monitoring | Alternatives |
Custom Installation & Plant Assessment |  | |
Real-Time Continuous Equipment Monitoring | | |
Onboarding Program & Knowledge Base | | |
Analytics Dashboards & KPIs | | |
Customizable CMMS/ERP Integration | | |
US-Made Hardware & US Managed | | |
20+ Sensor Types | | |
Optional Maintenance & Parts Services | | |
Guaranteed ROI | | |
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