1,600 Hours of Downtime Saved with R360® Machine Health Monitoring

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Company profile

North America’s largest building materials company, employing 43,500+ people across 1,925 facilities. The company manufactures a wide range of essential construction materials and products, including:

  • Aggregates
  • Asphalt
  • Cement
  • Paving & construction
  • Readymixed concrete
  • Architectural products
  • Construction accessories
  • Infrastructure products
  • Network access products

Manufacturer’s challenges

Lead Time Challenges

Unplanned downtime

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Technical talent shortages

Communication

IIoT technology implementation

Scalable maintenance support

After ATS successfully resolved technical issues at one manufacturing plant, the company chose ATS as a strategic partner. Together, we deployed the Reliability 360® Machine Health Monitoring program across 100 sites, enabling equipment monitoring and predictive maintenance across their enterprise.

Partnering for long-term success

From the initial consultation to ongoing support, we collaborated closely with their team to deliver clarity, confidence, and measurable results. Here’s how we worked side-by-side to ensure success:

  • Lead Time Challenges
    Tailored consultation

    Our experts evaluated operations and installed the right sensor mix and monitoring points for maximum insights and ROI, 24/7.

  • Engineering Implement Predictive Maintenance
    Expert analysis, not just alerts

    Our experts analyzed data collected by the sensors and identified potential failures that needed to be addressed.

  • Industrial Technology
    Clear, actionable guidance

    When a potential failure was detected, our experts delivered clear, actionable steps to resolve the issue, preventing unplanned downtime.

Results within the first 6 months

Avoided losses

Hours of avoided downtime

Return on investment

Discover the power of Reliability 360® Machine Health Monitoring

Not all condition monitoring solutions are created equal. Learn more about the value Reliability 360® Machine Health Monitoring can bring to your operations below. Ready to get started? Contact us today.

What's included?
Reliability 360® Machine Health Monitoring
Alternatives
Custom Installation & Plant Assessment
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Real-Time Continuous Equipment Monitoring
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Onboarding Program & Knowledge Base
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Analytics Dashboards & KPIs
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Customizable CMMS/ERP Integration
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US-Made Hardware & US Managed
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20+ Sensor Types
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Optional Maintenance & Parts Services
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Guaranteed ROI
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