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Predictive Maintenance

Up to a 40% Reduction in Factory Costs

According to the McKinsey Global Institute, by 2025, the implementation of predictive maintenance across manufacturing will have a $240 – $627 billion savings impact, reducing factory costs by up to 40%.

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Predictive Technologies for data-driven maintenance

Oil Analysis

By monitoring, reporting and correcting oil problems efficiently, years of reliability can be added to your manufacturing assets. The most common applications include: spindle lubricants, gearbox oils and hydraulic fluids.

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Thermography Testing

Temperature changes are an early sign of problems developing inside production equipment. Implementing a thermography testing program allows for a more proactive vs. reactive stance.

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Ultrasonic Leak Detection

Gas leaks from a pressurized system, whistle at a pitch too high for humans to hear. By utilizing ultrasonic leak detection equipment we are able to detect problems before they become costly or even catastrophic.

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Vibration Analysis

Vibration analysis is the most common method used to measure abnormal levels of vibration in rotating equipment. When key components start to wear – tolerances are harder to maintain, there’s more scrap and yields decrease.

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Equipment Downtime. What is it Really Costing You?

Uncover the reality of how much downtime is truly costing your plant with our interactive calculator.

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INDUSTRIES served

Focused, yet flexible across multiple industries

We are leaders in industrial maintenance and MRO, focusing on seven key industries across the manufacturing spectrum. Yet we can adapt our expertise to serve new industries and their unique production assets and manufacturing environments.

Industry trends

Predictive maintenance: Trends in people, processes, and technology

Senior Director Jim Freaner gives insight into how people, processes, and technology are changing the predictive maintenance landscape.

Customer Success

Predictive maintenance testing reveals imminent transformer failure saving manufacturer +$40k

When an ATS engineer discovered that a transformer was overheating, he was able to resolve the issue before a failure occurred. See what predictive maintenance methods were used to help save our customer $43,000 in avoided equipment costs.

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significant Reduction in machine downtime

“ATS has become an integral part of the E-Z-GO team. Since joining us in 2003, there has been a significant reduction in machine downtime as well as an increase in our ability to predict and prevent machine failure.”

 

Vice President – Consumer Division, Textron Specialized Vehicles

Supplemental Maintenance

Need Technicians Now? We Can Help.

Whether you need skilled technicians to handle short-term maintenance during a surge in production or to fill the deficiencies as a result of the skills gap, ATS has the resources where and when you need them. With thousands of maintenance technicians across the country, we are ready to take on any job.

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Comprehensive Maintenance Program

Proven Leaders in Reducing Manufacturing Waste.

Time is a precious resource in manufacturing. If machines aren’t running the factory isn’t making money. With ATS’ comprehensive maintenance program you will get optimized asset availability, reduced costs and continuous improvement through data-driven metrics and analytics.

I’m Interested in a Maintenance Program

Helping Businesses Around the World

Businesses today cross borders and regions, so you need a service provider that goes where you are. With a large network of U.S. and globally based locations and service centers we have the infrastructure to provide the services you need, when and where you need them.

Protect Against Downtime

Are you looking for a data-driven maintenance program that gives you the insight and analytics to be proactive against downtime?

ATS can help!

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